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Axon

Public Safety · 5.4k people

Staff Mechanical Engineer, Communications​ Hardware (Relocation Assistance Available)

Posted 20 Oct

What’s this role about? Own the mechanical design and development of mission-critical hardware from concept through high-volume production. Collaborate with cross-functional teams including electrical, RF, and industrial design to ensure robust, production-ready products.

Boston, Massachusetts
Hybrid
Full-time
10+ years exp
131 Dartmouth St, Boston, Massachusetts 02116
Bachelor degree

Skills required

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Company

About Axon Axon is the global leader in public safety technology, relentlessly innovating to protect more lives in more places. We’re transforming public safety by building advanced devices, intelligent software and AI that protect life. Our ecosystem supports everyone who takes on the responsibility of public safety, enterprise security and national security — from first responders and governments to companies, frontline workers and communities. Our trusted network connects TASER energy devices, cameras and sensors including body-worn, fixed and in-car cameras, drones and robotics, digital evidence and records management, real-time operations, immersive VR training and AI-powered capabilities. At the heart of our mission is a bold goal: cut gun-related deaths between police and the public by 50% by 2033. Want your work to have real-world impact? Join us: axon.com/careers

Axon

Electronics ManufacturingTechnologySoftware DevelopmentR&DNew Product MarketingLaw Enforcement SalesResearch and Developmentartificial intelligencevirtual realityPublic Safety
A
1,001-5,000 employees
Public Safety
Public Company
189k LinkedIn followers
Raised $2B

Responsibilities

  • We are seeking a Staff Mechanical Engineer, Communications Hardware to own the
  • mechanical design and development of next-generation, mission-critical hardware
  • from concept through high-volume production.
  • Join us as a founding member of our Axon 911 hardware team, you will have
  • significant ownership across the mechanical development lifecycle, helping
  • establish the technical foundation and engineering standards needed to scale
  • compact, ruggedized, wireless-connected devices that public safety professionals
  • carry and rely on in the field every day.
  • You will partner closely with Industrial Design (ID), Electrical Engineering
  • (EE), Radio Frequency (RF) Engineering, Product Management, and manufacturing
  • teams to translate product requirements into robust, production-ready mechanical
  • designs. You will balance competing constraints across durability, sealing,
  • antenna and RF performance, thermal management, battery integration, size,
  • weight, ergonomics, and industrial design while driving designs from early
  • concepts through mass production.
  • compact, ruggedized, wireless-connected hardware.
  • Develop mechanical designs that balance product requirements across size,
  • weight, durability, sealing, thermal performance, RF performance,
  • manufacturability, and cost.
  • Design complex mechanical components and assemblies using plastic injection
  • molding, stamped metal, die casting, machining, adhesives, and bonded joints.
  • Build and analyze high-fidelity proof-of-concept prototypes and validate
  • designs through FEA, tolerance analysis, and physical testing.
  • Design for demanding field environments, including drop, shock, vibration,
  • long-term durability, and IP66/IP68 dust and water ingress protection.
  • Own electro-mechanical integration across PCB/PCBA, flex circuits, batteries,
  • antennas, and other internal components.
  • Develop passive thermal-management solutions to dissipate heat from
  • electronics while maintaining compact product form factors.
  • Design for carry and wear ergonomics, including belt-, holster-, and
  • body-mounted form factors and one-handed operation.
  • Partner with RF and electrical engineers to integrate antennas and wireless
  • systems, including antenna placement, keep-out zones, RF-transparent material
  • selection, and EMI/EMC shielding.
  • Develop mechanical structures compatible with RF performance and FCC/IC
  • certification requirements.
  • Partner closely with Industrial Design to preserve product aesthetics,
  • ergonomics, and UX intent without compromising durability, sealing, thermal
  • performance, RF performance, or manufacturability.
  • Resolve competing mechanical, electrical, RF, and industrial design
  • constraints through analysis, prototyping, testing, and engineering judgment.

Qualification

EngineeringManufacturingTechnologySecurity & Safety
  • engineering requirements and validation targets.
  • Develop and execute mechanical verification plans across environmental,
  • structural, thermal, ingress, and durability requirements.
  • Perform tolerance analysis, FEA, and physical testing to identify design
  • risks and drive mitigation before production.
  • Participate in cross-functional design reviews and clearly communicate
  • technical risks, tradeoffs, and recommendations.
  • Partner with external consultants, vendors, manufacturers, and internal
  • operations teams to drive DFM/DFA and production readiness.
  • Drive part and assembly tolerance management to ensure robust, repeatable
  • designs for high-volume manufacturing.
  • Support engineering builds and product maturation through EVT, DVT, PVT,
  • certification, and manufacturing ramp.
  • Travel domestically and internationally as needed to support vendors,
  • manufacturing partners, engineering builds, and production readiness.
  • 12+ years of mechanical product design experience, ideally within ruggedized,
  • portable, wearable, or other compact electronic products, with a proven track
  • record taking hardware from concept through EVT/DVT/PVT and high-volume
  • manufacturing.
  • 5+ years of technical leadership experience, including providing technical
  • direction to teams of 3+ mechanical engineers.
  • Bachelor’s degree in Mechanical Engineering or equivalent experience.
  • Deep experience designing plastic injection-molded, stamped metal, die-cast,
  • machined, adhesive, and bonded components and assemblies, with strong
  • proficiency in Creo or comparable 3D CAD software.
  • Strong expertise in DFM/DFA, tolerance analysis, FEA, prototyping, and
  • physical validation, including designing to ruggedization standards such as
  • MIL-STD-810 and IP66/IP68.
  • Experience designing compact products around carry and wear ergonomics,
  • including belt-, holster-, or body-mounted form factors and one-handed
  • operation.
  • Experience integrating PCB/PCBA, flex circuits, batteries, antennas, and
  • other electro-mechanical components within compact electronic devices.
  • Experience designing wireless or connected hardware, including antenna
  • integration, keep-out zones, RF-transparent materials, EMI/EMC shielding, and
  • mechanical considerations for FCC/IC certification.
  • Experience developing passive thermal-management solutions and balancing
  • battery, power, runtime, size, weight, and thermal constraints.
  • Proven ability to preserve Industrial Design and UX intent while balancing
  • mechanical, electrical, RF, durability, manufacturing, and certification
  • requirements.
  • Experience partnering with external consultants, vendors, and manufacturing
  • partners through DFM/DFA, engineering builds, and production ramp.
  • Strong ability to translate product requirements into quantifiable
  • engineering deliverables, resolve competing design constraints, and
  • communicate technical decisions across cross-functional teams.
  • Flexibility to travel globally roughly once per month (15%+), alongside
  • domestic trips when required to support manufacturing and vendor operations.
  • This position offers a hybrid schedule, requiring team members to work onsite at
  • one of our regional hubs, located in New York City, Boston, or Scottsdale,
  • Arizona - Tuesday through Friday.
  • candidates who are currently based in the U.S., authorized to work for a U.S.
  • employer, and open to relocating closer to one of our regional hubs.
  • Fully Remote Eligibility: Full-time remote eligibility will be evaluated on a
  • case-by-case basis to accommodate specific needs.

Benefits

  • Discretionary paid time off
  • Paid parental leave for all
  • Medical, dental, and vision plans
  • Emotional & Mental Wellness support
  • Learning & Development programs
  • And yes, we have snacks in our offices
  • Benefits listed herein may vary depending on the nature of your employment and
  • the location where you work.
  • Axon offers a comprehensive total compensation package, which includes base
  • salary, a generous annual bonus, and company equity.
  • The starting base annual pay for this role is between $108,750.00 - $189,750.00
  • excluding annual bonuses and equity, depending on your geographic market. The
  • actual base salary will vary based on several factors, including level,
  • function, training, transferable skills, work experience, business needs, and
  • location—often a combination of these elements.
  • emotionally—through life’s major milestones and in your everyday moments. To
  • learn more about our benefits, please visit www.axon.com/careers/benefits.
  • Don’t meet every single requirement? That's ok. At Axon, we Aim Far. We think
  • big with a long-term view because we want to reinvent the world to be a safer,
  • better place. We are also committed to building diverse teams that reflect the
  • communities we serve.
  • Studies have shown that women and people of color are less likely to apply to
  • jobs unless they check every box in the job description. If you’re excited about
  • this role and our mission to Protect Life but your experience doesn’t align
  • perfectly with every qualification listed here, we encourage you to apply
  • anyways. You may be just the right candidate for this or other roles.
  • The above job description is not intended as, nor should it be construed as,
  • exhaustive of all duties, responsibilities, skills, efforts, or working
  • conditions associated with this job. The job description may change or be
  • supplemented at any time in accordance with business needs and conditions.
  • We collect personal information from applicants to evaluate candidates for
  • employment. You may request access, deletion, or exercise other CCPA rights
  • at axongreenhousesupport@axon.com [axongreenhousesupport@axon.com] or via
  • For more information, please see the Your California Privacy Rights section of
  • Axon’s mission is to Protect Life and is committed to the well-being and safety
  • of its employees as well as Axon’s impact on the environment. All Axon employees
  • must be aware of and committed to the appropriate environmental, health, and
  • safety regulations, policies, and procedures. Axon employees are empowered to
  • report safety concerns as they arise and activities potentially impacting the
  • environment.
  • Phishing alert:  Axon will never ask you to pay for any part of the hiring
  • process, including training, equipment, or background checks. We do not make job
  • offers via text message, WhatsApp, or instant messaging platforms without a
  • formal interview process.  All legitimate job openings are listed on our
  • official careers page at https://www.axon.com/careers
  • [recruitingops@axon.com].

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