
Aviation and Aerospace Component Manufacturing · 13k people
Principal Propulsion Engineer, Blue Thrusters
Posted 15 Oct
What’s this role about? You will design, analyze, and develop thruster combustion devices while leading hot-fire test campaigns and investigating anomalies. Additionally, you will mentor engineering staff and collaborate across multidisciplinary teams to ensure thruster performance and reliability.
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Company
About BLUE ORIGIN Blue Origin manufactures and operates rocket engines, reusable launch vehicles, lunar landers, and satellite systems. Discover more at BlueOrigin.com. *We hope you engage with us and our community. However, we reserve the right to remove derogatory or off-topic comments from our social media accounts. Thank you for understanding.*
BLUE ORIGIN

Responsibilities
- Applications will be accepted on an ongoing basis until the requisition is closed.
- At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight!
- This role is part of the Blue Origin Engines business unit, where our focus is the design, development, manufacturing, and testing of engines and propulsion systems. Built for multiple uses, our family of engines is powering the next generation of rockets for commercial, civil, national security, and human spaceflight.
- Design, analyze, and develop thruster combustion devices, including injectors and chambers, with a focus on performance, combustion stability, and thermal behavior
- Contribute to thruster-level design work that integrates combustion devices, propellant valves, feed system interfaces, and drive electronics
- Perform and review performance, stability, thermal, and transient analyses, and correlate results with test data to improve designs
- Develop a working understanding of valve capabilities and limitations (response time, flow characteristics, leakage, actuation type, and operating environment) and partner with the valve engineers on requirement and interface definition
- Plan and support thruster hot-fire test campaigns, including test article definition, instrumentation, test execution, and data review
- Investigate anomalies and failures from root cause through corrective action, applying first-principles analysis
- Drive engineering trade studies with sound analysis and clear recommendations
- Develop and improve analysis tools and practices, such as performance and stability codes, hot-fire data trending, and data reduction and plotting tools
- Mentor and coach engineers on injector and chamber design, analysis, hot-fire testing, and data review
- Collaborate with systems, vehicle, electrical, software, manufacturing, and test operations teams to define interfaces and resolve integration issues early
- Identify technical risks early and communicate them clearly to your team and leadership
- Author and review technical reports, test plans, qualification documentation, and engineering specifications
Qualification
Required
- B.S. or higher in Aerospace Engineering, Mechanical Engineering, or a related technical field
- 10+ years of experience in liquid rocket engine or spacecraft thruster development
- Hands-on experience designing and analyzing injectors and thrust chambers, including performance, combustion stability, and thermal analysis
- Experience planning, conducting, and analyzing results from hot-fire testing of liquid propulsion hardware
- Solid understanding of propellant valves (solenoid, pneumatically actuated, or similar) and how valve characteristics affect ignition, start and shutdown transients, pulsing performance, and overall thruster behavior
- Experience supporting technical failure investigations and implementing design corrections
- Ability to work across disciplines and make sound technical decisions with incomplete information
- Strong communication and interpersonal skills, with experience mentoring other engineers
- Must be a U.S. citizen or national, U.S. permanent resident (current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum
Preferred
- M.S. in Mechanical Engineering, Aerospace Engineering, or a related field
- Experience with thruster or engine hardware that has progressed from clean sheet through qualification and flight
- Experience with cryogenic propellants (e.g., LOX, LNG, LH2), gaseous (GOX, CNG, GH2), and liquid storable or hypergolic propellants (e.g., MMH, NTO)
- Experience with combustion stability and performance tools such as ROCCID, TDK, NASA CEA, and ROCETS, or similar
- Experience with engine and thruster transient modeling, including startup and shutdown behavior
- Experience with additive manufacturing, welding, and brazing for injector and chamber hardware, including design for manufacturability
- Experience with high-frequency data analysis and building tools or databases for hot-fire data review and trending
- Familiarity with 3D CAD (Creo preferred) and GD&T per ASME Y14.5
- Proficiency in scripting and analysis tools such as (e.g. Python)
- Experience at a fast-moving propulsion or launch vehicle developer
- CA applicants is $169,624.00 - $237,473.25 WA applicants is $169,624.00 - $237,473.25
- Other site ranges may differ
- Don’t meet all desired requirements? Studies have shown that some people are less likely to apply to jobs unless they meet every single desired qualification. At Blue Origin, we are dedicated to building an authentic workplace, so if you’re excited about this role but your past experience doesn’t align perfectly with every desired qualification in the job description, we encourage you to apply anyway. You may be just the right candidate for this or other roles.
- Applicants for employment at Blue Origin must be a U.S. citizen or national, U.S. permanent resident (i.e. current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.
Benefits
- Benefits include: Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.
- Stock Options for all regular employees (working at least 20 hours/week)
- Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.
- Dependent on role type and job level, employees may be eligible for benefits and bonuses based on the company's intent to reward individual contributions and enable them to share in the company's results, or other factors at the company's sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation. Please check with your recruiter for more details.
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